If You Want An Expensive Chair Just Print Your Own

The Magis Spun chair, known for its unique round conical base that allows it to roll and pivot, inspired Morley Kert to create a 3D-printed version due to its high retail price. Despite the challenges associated with 3D printing large furniture pieces, Morley believed he could produce a similar chair for less cost. The original Magis Spun chair is made using rotational molding, but Morley opted for 3D printing, considering it a feasible alternative given the chair’s plastic construction.

Without access to a large 3D printer, Morley decided on a segmented design approach. He created a basic 3D model using screenshots from the manufacturer’s website and measurements from a display model in a store. The production involved extensive “print farming,” where multiple small 3D printers were used to produce the segments. This method presented challenges, especially in the assembly phase, making it a comprehensive project for those interested in large-scale 3D prints using smaller printers.

The printing process spanned 30-50 days, equivalent to approximately 5 days of continuous printing spread across 15 printers at Slant 3D’s print farm. The project consumed $300-400 worth of material, not including additional costs for epoxy and foam needed for assembly. Despite the lengthy process and significant material use, the cost was still below the retail price of the original Magis Spun chair.

The final product, although slightly rough around the edges, successfully replicated the functionality of the original chair. It rolls and pivots as intended, showcasing Morley’s ingenuity in leveraging 3D printing technology to recreate a high-end piece of furniture at a fraction of the cost.

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